IPR pic

roosterdiesel

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Does anyone have a pic of the IPR?

My surging issues seem to be getting worse, I detuned and have driven in stock programming with the same symptoms. Just not as pronounced. :thanks
 

CHPMustang

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roosterdiesel said:
Does anyone have a pic of the IPR?

My surging issues seem to be getting worse, I detuned and have driven in stock programming with the same symptoms. Just not as pronounced. :thanks
How about from Hutch and 95Deezel :cool:

Check those out to see if they help some :sweet
 

Ford_Forgotton

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If you have access to an OBD scanner such as the AutoEnginuity that can take IPR duty cycle and IPR pressure readings while the truck is running, that would help eliminate parts before you start throwing money at them.

Also want to look at the ICP sensor and make sure its sending good signals, as the ICP is what the IPR looks to for feedback. If the ICP is being stupid, your IRP is going to react accordingly.
 

roosterdiesel

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CHP,
Thanks for the links!

Ford_Forgotton,

I don't have access to a scan tool. Been looking at the AutoEnginuity one for a couple months and may spring for it now that this has surfaced. Is there anyway to check the ICP sensor? Thanks!
 

95_stroker

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Rooster, heres a little info to digest........... dont know if it will help you or not. From one of my manuals........



ipr1.jpg





OUTPUT FUNCTIONS
Injection Pressure Regulator - Is a variable position valve that controls injection control pressure. The PCM uses many input variables to determine the desired injection control pressure.

Battery voltage is supplied to the IPR when the ignition key is in the on position. Valve position is controlled by switching the output signal circuit to ground inside the Powertrain Control Module (PCM). On/off time is modulated from 0-50% dependent upon the desired injection control pressure.

FAULT DETECTION MANAGEMENT
An open or a short to ground control circuit can be detected by an on demand output circuit check performed during the engine off test.

The PCM is capable of detecting, while the engine is running, if desired injection control pressure is equal to measured injection control pressure. If the measured injection control pressure does not reasonably compare to the desired injection control pressure, the PCM ignores the measured ICP signal and attempts to control the engine with the desired value. (If the problem was in the sensor circuit, this strategy causes little performance deterioration, if the problem is in the control circuit, engine performance will probably still be unsatisfactory.)

A faulty IPR or problem with the high pressure oil system can be detected by the engine running test during the injection control pressure step test. During this test, the PCM commands and measures two specific pre-programmed pressures. A fault code is set, if the pressures can not be maintained. NOTE: THE ENGINE WILL NOT OPERATE WITH AN IPR CIRCUIT THAT IS NOT FUNCTIONING.

ipr2.jpg



Connector Checks to Ground (B-) (Check with IPR Connector Disconnected and Ignition key off, all accessories off)

A to Grd.> 1000 ohmsResistance to chassis ground, if shorted to ground, #71 or #97.

B to Grd.> 1000 ohmsA short to ground will command full IPR pressure, code 1282 may be set.

Harness Resistance Checks(Check with breakout box installed on engine harness only)

#83 to #71 or #975 to 20 ohmsResistance through entire IPR circuit including regulator, check with regulator connector connected.

#83 to B< 5 ohmsResistance from 104 pin connector to regulator connector.

#71 or #91 to A< 5 ohmsResistance from power supply, #71 or #97 to regulator connector


IPR Voltage Checks(Check with regulator connector disconnected)

A to Grd.B+Batt. voltage from #71 or #97 check with key on (GP relay coil is supplied from PCM).

B to Grd.0 - .25vIf greater than .25 volts, signal wire is shorted to V Ref. or battery.


Diagnostic Trouble Code Description

1283=Output circuit check detected during Std. test, indicates high or low resistance in circuit,
1282=ICP pressure was greater than 3675 PSI (25 MPa) for 1.5 seconds. (possible grounded IPR control circuit.) (Refer to injection control pressure diagnostics if not electronic fault.)
1211=(1) If set during normal engine operation indicates engine is operating in open loop control and ICP pressure is above or below desired pressure. (Refer to ICP control system diagnostics.)(2) If set during engine running test, indicates ICP system failed step test and could not maintain commanded pressure.
 

roosterdiesel

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Great info 95! :sweet I'll get a chance to look at everything tomorrow hopefully.

It's got to get the kids back to their mom's this afternoon, hoping for no problems in the 250 mile trip. :drive << I love that one! :D
 

Tbar

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95_stroker said:
Rooster, heres a little info to digest........... dont know if it will help you or not. From one of my manuals........


Very kool and informative................... :thumbs


Tbar
 

probear

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roosterdiesel said:
Does anyone have a pic of the IPR?

My surging issues seem to be getting worse, I detuned and have driven in stock programming with the same symptoms. Just not as pronounced. :thanks

Yup, sounds like the IPR. With my truck, when it gets dirty, the surge is most pronounced between 1600 and 1900, but still occurs at all speeds. It is less pronounced under load or accelerating.

They can be easily cleaned, and you can do it in about 30 minutes or so.

Let me know if you want to try, and I'll get you some more information. :D
 

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