Well first of all thanks for your help by now and most of all thanks for the warm welcome.
I´ll start with the oil change. The last one was some 6-7kmls ago. The manual says that´s ok but who knows.
The fuel filter was replaced with this oil change. The lift pump delivers 75-85 PSI which schould be ok too.
I refill my truck mostly on the same gas station and the diesel quality over here is regulated by the so called DIN, a organisation quite similar to the ISO so hopefully the fuel is good. I also add a little oil for two stroke engines to each fill to lubrikate the fuel system from within. At our small diesel cars we often run injection pumps that are lubricated by the diesel flowing through so that´s a old habbit.
The old UVC harnesses were´nt fried and the truck starts perfectly without any kind of smoke so i guess the glow plugs are still up to it but shurely i´ll do the "smell test" to check for fried cables again. Some of these old tiny cabels looked like they were rubbing on some more or less sharp edges. Maybe the quite high voltage (i read about 110V) escaped somewhere around these points to the cylinder head. I hope the cables dint contact with the rocker arms or push rods or so.
Depending on the error codes the next thing to check i guess will be the o-rings
Somehow i want to go for the uprated HPOP, who knows, maybe beans will hear from us in near future.
But first i have to fix the engine and get some serious torque converter so i don´t cook the tranny. I do a lot of towing (i run a small business selling RV Parts, doing some conversions and also own a little rental car agency). That also was the reason why i added all the goodies to that engine.
@ martyfowler: Ooooh yes with such a truck you really get loads of attetion, especialy by police
The funny thing is that most people dont understand why i an running such a "huge truck". They all say it´s too thirsty and has too much running costs.
I also have a german truck of the same size (5ton in germany). Inshurance is 4 times a high, tax is the same as the german tax for trucks is based on the total weight and parts are double the price of the original ford parts!? and tis little 2.4 liter engine gives me much less mpg because i always have to squeeze out every little HP it has (I counted 95 of them -mad )
The only thing is...when you buy a new US Truck over here....$$$$$
For example a brand new 350 CC 4x4 6.0 PSD costs converted to USD nearly 80 grand! That keeps the prices for used truck somere in the stars....
On the other hand, in private life i run two Land Rovers (a ninety Rockcrawler and a Discovery for everyday use(and for my lady
) and a convertible BMW which would call for a huge income in the US....