99 powerstroke air conditioning problems

Big K

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This is normal steps that I have learned, but I am FAR from an expert.

1)EVAC System
2)Flush System
3)Replace Orfiice Tube with Smart VOV and replace Dryer!
4)Put a Vaccumm on the System
5)Recharge System

Of course, you need the Right Gagues, Flushing Soultions, Vaccumm Pump, and about 3-4 Cans of R134a.

None of this is cheap!!!
 

Djracer

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I'm new here but my 99 has the same problem and My neighborhood Ford Expert says it could be conections at the inline switch near the compressor! If its not cooling wiggle the connector and if the compressor kicks on that is your problem!
 

bartman

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Djracer said:
I'm new here but my 99 has the same problem and My neighborhood Ford Expert says it could be conections at the inline switch near the compressor! If its not cooling wiggle the connector and if the compressor kicks on that is your problem!


Sounds plausible and I have heard of this before as a common issue. Welcome to the site and great first post.
 

JLDickmon

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loose connections are a legit concern on a Ford electical system no matter the make or model...

I'm gonna go back and re-read the first post and see if I can shed any more light on this...
 

JLDickmon

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pineman69 said:
i have a 99 extended cab sb 4x4 superduty 7.3l automatic trans that i am having problems with the air conditioning on it. the symptoms are most of the time it works but some times when i am driving normal it shuts off and starts blowing hot air. if i floor it for a sec and get the rpm's above 2500 it will turn back on and work fine for a few minutes then start all over again. if i stop the truck and it is not working i can rev it up and it will turn back on. it will stay on all day if i dont drive it and let it idle, but as soon as i start to drive it acts up again. i have replaced the pressure senser on the high side and i have had it charged and checked for leaks and there are none. the geniouses at midas muffler shop cant seem to tell me any thing after i spent 300 dollars for a "pros" to tell me what is going on. any help would be apreaciated. thanks josh

the geniouses at midas muffler shop cant seem to tell me any thing

umm... does anybody else see the cruel irony in that statement?

Josh, I need to know a couple things...

when it quits cooling, does it just quit cooling, or, does the compressor quit operating?

entirely different set of problems for each scenario...
 

bartman

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Ok, in my case, this is what happened yesterday afternoon. We were idling in a parking lot waiting to meet someone. I left the A/C on for my daughter to be comfy. SHe called me over to ask a question about the radio, and I noticed that it was blowing hot. I popped the hood and wiggled the wires at the compressor after looking to see that the clutch was not egaged and the compressor wasn't spinning. No change. I hopped back in and stabbed the throttle. The compressor kicked back on and I left the hood open the keep an eye on it. It stayed on the rest of the time.

I thank you in advance for your help.

Bart
 

powerboatr

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clean the contacts on the compressor plug,
but it sounds like a plugged orfice tube and low charrge
going to need to get it prfessionally serviced...new orfice tube or the variable plus an evac and refill
 

bartman

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powerboatr said:
clean the contacts on the compressor plug,
but it sounds like a plugged orfice tube and low charrge
going to need to get it prfessionally serviced...new orfice tube or the variable plus an evac and refill


That's kind of what I was thinking. I'd really rather fix it myself, but it looks like I need to seek professional help.
 

JLDickmon

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Ok, in my case, this is what happened yesterday afternoon. We were idling in a parking lot waiting to meet someone. I left the A/C on for my daughter to be comfy. SHe called me over to ask a question about the radio, and I noticed that it was blowing hot. I popped the hood and wiggled the wires at the compressor after looking to see that the clutch was not egaged and the compressor wasn't spinning. No change. I hopped back in and stabbed the throttle. The compressor kicked back on and I left the hood open the keep an eye on it. It stayed on the rest of the time.

I thank you in advance for your help.

Bart

clean the contacts on the compressor plug,
but it sounds like a plugged orfice tube and low charrge
going to need to get it prfessionally serviced...new orfice tube or the variable plus an evac and refill

wait wait wait... think this one through, guys...

you wiggled the wires.. no change..
so the compressor is OFF.. without the compressor spinning, the orifice tube has nothing to do with it.. you need refrigerant flow to create the pressure differential across the tube in the first place, and without the compressor spinning to generate the flow and create the differential, this is ruled out...

you jabbed the throttle and it came on by itself... this is the truck saying "oh, we've got an input.. RPM's just came up... the driver is trying to do something" so let's return to "Go" mode...

now, IF the compressor had a normal cycle interval once the throttle was goosed, I'd probably rule out low charge... if it cycles less than 10 seconds on, I'd say low charge is the culprit...

but mobile ac's work on heat transfer... where do they give up their heat at? In the condensor, in front of the radiator, up by with the intercooler, and the trans and PS coolers... see what I'm getting at?

You opened the hood and monitored it, and with the hood open, it was able to release more heat to the atmosphere... so I'd say... depending on ambient air temperature at your location... it either is normal operation and the high-temp switch locked out the system, or the ambient air temp sensor has what's called an in-range failure...

now, that nothwithstanding, if you haven't done anything with the AC for a couple years or more, have the system evac'd to remove moisture built up in the refrigerant, and get the variable orifice tube installed... they actually work pretty good and will probably lower your duct temperature around 5 degrees...
 

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