I'm having this issue with my truck too. After I had run the truck in 4hi, I noticed that after I went back to 2wd, I was hearing some clunking coming from the hubs immediately after, louder than what I'd want to hear. I backed up slowly, thinking it was just torque bind, and after that I had no noise. This was about 2 weeks ago, and now I notice that I have the same issue as the first post here: When I engage 4 wheel, I have to manually lock the hubs, the auto feature doesn't lock the hubs anymore. What would've been causing this loud clunking I heard two weeks ago?