Since its the start of the trans going what aftermarket rebuild kit is recommended I was looking at the Level 10. I use the truck to offroading and plowing my drive. Im going to install the transgo tugger hd2 to buy time. Would it be better to convert it to a 6spd.
That's a call for you to make, when I sat down and did the math the stick (specifically 6 speed) was significantly more than I would pay for a BTS, John Woods, Monster box, etc. Keep in mind that you'll need a new t-case also since the 6 speed has a different output than the auto. Factor in from the start. Transmission, Flywheel, Clutch, Starter, Pedal Assembly, Transfer case & computer programming. Add more if you want the correct steering column & wiring.
so it taking time to go from rev. to drive is the beginnings of the tranny letting go? Mine takes longer than id like...
Yes and no, it is part of the "normal" wear of the transmission. and at the same time a complaint from the factory about these transmissions. There is a very fine line between what is acceptable and normal to what indicates a wearing transmission. The tugger kit fixes the "factory delay" not the problems from wear which is likely the only problem you have if you've maintained your fluid over the years.
Have you checked out this guy for tranny parts?
Racer X Automotive
This is where I bought the hard parts for mine I had already purchased a good torque converter & the transgo kit before.
The shops that will sell you all of the parts you need & recommended upgrades are.
Suncoast converters
Sun Coast Converters Diesel Transmissions, Fort Walton Beach FL
factory tech transmissions
FACTORY TECH TRANSMISSIONS - Ford E4od E40d 4r100 5r110w 4r70w 4r75e 4r75w Transmission Upgrades
Racer X automotive
Racer X Automotive
You'll want ATSG manuals & revision guides and honestly the FSM is helpful too.
If you want to figure out what you need then you can order everything you want from
Transmission Parts & Transmission Coolers - Online!
It is effectively a requirement that you replace your trans coolers when you rebuild the transmission, most builders will not warranty a rebuild without the installation of new trans cooler.