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Cooling system maintenance
The cooling system on any diesel has special concerns. It's possible for the coolant to cavitate--produce tiny bubbles--that can with time cause pin holes throught the cylinder walls from the water jackets. For this there is an additive; Ford P/N FW-15 or FW-16, Fleetguard P/N DCA4; that needs to be maintained in the coolant. Generally this means installing 8 to 10 oz of the additive to the cooling system every 15000 miles. Another method is to monitor the cooling system with Fleetguard's DCA4 test kit P/N CC2602 or CC2602A. This measures the level of DCA4 in the system, then you add the amount as required. The cooling system should be drained (and flushed if you live in an area with especialy alkiline water) and refilled with a fresh 50/50 mix of coolant/water and one pint of the additive for every two gallons of coolant/water at 30,000 miles. Use only a low-silicate ethylene glycol-based coolant. Ford does not recommend using propylene glycol coolants in any of their vehicles.
Antifreezes I can recommend:
Ford or Motorcraft Premium Antifreeze
Texaco Antifreeze/Coolant
Texaco Antifreeze/Coolant Prediluted 50/50
Zerex 5/100 (white bottle) Antifreeze/Coolant
Zerex Ready To Use Antifreeze/Coolant (premixed 50/50 with demineralized water)
Zerex Heavy Duty Precharged Formula
Shellzone Premium Quality Antifreeze
Prestone Heavy Duty (black bottle) Antifreeze/Coolant with SCA
Fleetguard Compleat EG--precharged at 1.5 units/gallon DCA4
Also available premixed 50/50 with water with the same DCA4 level
Pyroil Heavy-Duty Antifreeze/Coolant--Low Silicate
Peak Full Force or Advance
FleetCharge Antifreeze/Coolant--precharged with Pencool
WalMart Super Tech
2002 model year trucks use any of the above if your truck came filled with green coolant. If it came from the factory with yellow coolant, only use Motorcraft Premium Gold Antifreeze, Zerex G05 (gold bottle), Peak Global Lifetime (gold bottle) or Peak Extended Life CF-EXL (silver bottle). These coolants do not require SCA/DCA. Do not use "universal" products that claim to be replacement for any color antifreeze.
Trucks originally filled with Gold coolant:
All 2002 F-Series built at the Kentucky Truck Plant (VIN 11th digit "E")
2002 F150-550 built in Cuautitlan (VIN "M") from 2-4-02
2002 F650/750 built in Cuautitlan from 1-28-02
All Econolines built from 7-15-02
Do not use extended life coolants (ELC) as they can cause water pump seal and injector sleeve deterioration
this is from the intellidog site,